Select Page

ICP-AC1 PLC Auto Capping Machine

Enquire Now

A PLC auto capper that’ll save time.

ALL NEW 2026 Model now available

Australian designed and built ICP-AC1 PLC Inline Auto Capper.

ICP-AC1 PLC Auto Capping Machine

The PLC-based ICP-AC1 automatic capper is built on the reliable and robust foundation of the original ICP-AC1 series, offering an advanced level of precision and control. Designed for small and medium-sized enterprises (SMEs), this evolution provides the same high-quality performance, now enhanced with up to eight distinct timer functions for more refined control over the capping process.

 

One of the key features of the PLC version is the ability to store and recall previous settings, simplifying the changeover between different containers and caps. This eliminates the need for manual recalibration, making the process more efficient and consistent.

The ICP-AC1 is a pneumatic capping machine that integrates seamlessly with a conveyor system. It accommodates a wide range of container heights, from 0 to 450 mm, and employs an air torque motor with adjustable torque control. Unlike traditional capping machines that rely on single-timer systems—leading to potential under- or over-tightening—the ICP capper ensures precise torque adjustment and control, preventing errors during the capping process.

The PLC interface allows for detailed tuning of all machine functions, from sensor signals to container stabilization before capping, ensuring a smooth and reliable operation tailored to the needs of your production line.

The NEW 2026 ICP-AC1 features a floating motor design, where the chuck shaft is independently supported in precision bearings rather than being directly mounted to the air motor. This means the motor delivers pure rotational drive only, without being subjected to lateral or upward forces created during the capping process. The result is more consistent and reliable torque application, improved torque repeatability, and smoother operation, ensuring every cap is applied accurately and securely.

By removing structural loads from the air motor, internal wear on the motor shaft, bearings, and seals is significantly reduced. This greatly extends the life of the air motor — the most critical and expensive drive component — while reducing maintenance and improving long-term reliability. The floating motor design ensures the ICP-AC1 delivers consistent performance and durability, even in demanding production environments.

  • PLC driven Pneumatic operation.
  • Container gates (optional 3 gate function for small containers). 
  • Container jaws with interchangeable jaw pads. 
  • SICK photoelectric eye sensor 
  • High-quality German-made PLC / HMI
  • High quality components from OMRON, Siemens, FESTO & SMC
  • Adjustable torque settings.
  • Full range of chuck sizes to handle a variety of containers.
  • Sturdy, low maintenance construction.
  • Container height adjustment via hand wheel and locking ring.
  • Quick container and capsize changeover.
  • High-quality German-made air motor drive
  • 240v 10amp power supply.
  • Weight: 33kg approx.
  • Required Air Pressure: 600 (Kpa)/87 (psi)
  • Dimensions w x d x h (mm) 500 x 650 x 870
  • Low maintenance linear bushings and shafts.
  • Container height adjustment from 0-450mm tall. 
  • Full adjustment of the descending pressure.
  • Fully adjustable motor torque.
  • Adjustable stall timing.
  • Inline oiler for extended motor life.

 

  • Extra high Torque Air Motor.
  • Range of various tightening chucks from 35mm – 125mm. 
  • Trigger pump caps tightening attachment (see trigger head)
  • Custom chucks. 
  • Chuck liners in both Polyurethane 65 Duro or Silicone 40 & 55 Duro.
  • Range of various tightening chucks.
  • Range of various clamping jaws.
  • Slat conveyor on castor trolley base. 
  • Capper leg for attaching to customers conveyor.

You may also like…